What is Ultra-high-speed Laser Cladding System?

Ultra-high-speed laser cladding system independently developed by HUIRUI is a kind of composite equipment integrating turning, cladding and mirror processing. It enables the sequential completion of additive/deductive machining and mirror machining of shaft parts after one clamping and positioning, avoiding the problem of round runout error brought by multiple clamping, and greatly improving the quality of coating and production efficiency. The overall integration of the equipment is higher, more beautiful appearance, higher operability and reliability. 

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Hydraulic tailstock:

Programmable adaptive hydraulic tailstock with proper hydraulic pressure adjustment to adjust the ejector force of the tailstock ejector pin.

High processing efficiency: Deposition efficiency up to 500cm²/min.

Stabilised coating process: Dilution <1%, layer thicknesses of 50-500 μm possible.

Multi-speed auto tuning:

1.single-speed ordinary spindle speed: 5-150 rpm; 

2.single-speed low-speed spindle speed: 0.5-30 rpm; 

3.auto-shift multi-gear spindle speed: 0.5-150 rpm.

Laser

Fiber/Diode laser source Laser

50-1500 μm

Layer thickness

Laser power

Weight capacity

3t

≤12kW

3m

Motion mechanism

Processing length

3+1Axis

Spindle speed

1-150/1-200rpm

≤500cm²/min

Deposition Efficiency

400/600mm

Maximum rotation diameter

<1%

Substrate dilution rate

±0.05mm

Repeat position accuracy

This equipment is suitable for all kinds of shafts and rolls, and can be used in metallurgical industry, coal mining machinery,construction machinery and other industries.

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