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Aviation additive remanufacturing system
    发布时间: 2019-09-02 14:36    

Huirui Metal+ series environmental chamber laser cladding equipment is a standard series of equipment independently developed by Huirui. It is suitable for net formation and remanufacturing of high value-added products with high water and oxygen content.

Aviation additive remanufacturing system

The Metal + series environmental cladding laser cladding equipment is a standard series of equipment independently developed by our company. It is suitable for the net formation and remanufacturing of high-value-added products with high water and oxygen content requirements, such as aviation engines, gas turbine parts, and petroleum. Drilling tools, molds and other products can also be used for direct metal forming (3D printing) to manufacture new products.


Metal + ® series environmental cladding laser cladding equipment is a standard series of equipment independently developed by Huirui Group. It is suitable for additive remanufacturing of high-performance metal parts with high water and oxygen purification requirements, such as aero engine and gas turbine parts Petroleum drilling tools, molds and other products can also be used for direct metal forming (3D printing) to manufacture new products.

This product series has been used for additive repair and 3D printing of nickel-based superalloys, titanium alloys, aluminum alloys, cobalt-based alloys, and high-strength steels. The operating system and coaxial vision positioning system developed with the system make the system more mature in operability and reliability in the industrial environment.


Equipment functions

The main advantages of Metal + ®1006 equipment are:

Adopt inert gas enclosed working environment; adopt dual purification column system, which can simultaneously purify the protective gas and regenerate the purification catalyst, and the water and oxygen content can be reduced to less than 1ppm.

It adopts a high-precision fully-enclosed, six-axis industrial robot with repeatable positioning accuracy of ± 0.03mm, which can ensure high trajectory accuracy, and the protection level reaches IP67.

The worktable is equipped with an automatic moving slide to facilitate the loading and unloading of parts; small parts are sent in and out through the transition cabin, and large parts are sent in and out by opening the front tilt-type glass window.

The laser cladding professional double-cylinder heating type automatic powder feeder independently developed by Huirui can accurately control the powder feeding mass flow rate to ± 2%.

The cradle-type double-axis CNC turntable is convenient for precise positioning and synchronous movement of shaft-type parts, and can be used to clamp disk-like parts with a diameter of 1200mm.

The system software provides the self-developed coaxial visual positioning function to realize the visualization of the repair area and the two-dimensional shape of the molten pool during the repair process.

The software and hardware system has good openness and operability, which is convenient for upgrading and expansion of new functions.


Metal + ®1005 environmental box laser cladding equipment

Metal + ®1006 environmental box laser cladding equipment

Device parameters

Laser

fiber-optic laser

Laser power

50-1000W

Power instability

± 2%

Laser wavelength

1070 ± 10nm

Operating mode

Continuous / Modulation

Motion executive

Six-axis industrial robot

Motion repeat accuracy

± 0.03mm

The scope of work

1400mm * 1400mm * 500mm

Mobile slide

1m stroke (Y direction)

Subsidiary workbench

T-slot platform with two-axis positioner, 200mm straight table

Maximum worktable load

100kg

Amount of powder

1-400g / min

Deposition efficiency

50mm³ / s

Environmental water oxygen content

Both <10ppm (minimum up to 1ppm)

Remote communication

profinet

software

CAAM

Other application technologies

Induction heating, infrared temperature measurement, coaxial imaging, coaxial lighting, closed-loop feedback control




Equipment Introduction

The second generation of 505R aviation parts laser repair equipment successfully developed by Hui Rui Group.



The 505R precision robot + two-axis turntable laser cladding equipment has been used for the additive repair production of high-performance parts for aero engines.



Huirui Group's third generation 506R large environmental box laser cladding equipment

(Environmental box space size 2600mm × 2500mm × 2500mm)


Device parameters

505R

506R

Processing range: 1.2x1.2x0.6 m

Processing range: 1.5x1.5x0.8 m

Deposition width: 0.3–2 mm

Deposition width: 0.6–4 mm

Positioning accuracy: +/- 0.05 mm

Positioning accuracy: +/- 0.05 mm

Preheating temperature: 600-1200 ° C

Preheating temperature: 600-1200 ° C

Environmental control: water oxygen content <1ppm

Environmental control: water oxygen content <10ppm

Repair materials: nickel-based, titanium-based alloys

Repair materials: nickel-based, titanium-based alloys

Parts load: 400 kg

Parts load: 400 kg


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